How to Choose the Surface Treatment Process for Fasteners

  Choosing which surface treatment to use is a problem that every designer faces. There are many types of surface treatments to choose from, and not only should the economy and practicality of the design be considered, but also the processability of the assembly and even environmental protection requirements should be taken into consideration. The following is a brief introduction to some commonly used coatings for fasteners based on the above principles for reference.Therefore, Non standard hardware factory Only then will more and more pump owners cheer for it and spread the value and function of the brand. https://jieruifasteners.com/

  

  1. Electrogalvanizing

  

  Electrogalvanizing is the most commonly used coating for commercial fasteners. It is relatively cheap and looks good. Common colors include black and military green. However, its anti-corrosion performance is average, and its anti-corrosion performance is the lowest among zinc plating (coating) layers. Generally, the neutral salt spray test of electrogalvanizing is within 72 hours. Special sealants are also used to make the neutral salt spray test reach more than 200 hours, but the price is expensive, which is 5 to 8 times that of general galvanizing. The torque-preload consistency of electrogalvanized fasteners is poor and unstable, and is generally not used for connections in important parts. In order to improve the torque-preload consistency, the method of applying lubricating substances after plating can also be used to improve and improve the torque-preload consistency.

  

  2. Phosphating

  

  A basic principle Phosphating is cheaper than galvanizing, but its corrosion resistance is worse than galvanizing. Oil should be applied after phosphating, and its corrosion resistance is greatly related to the performance of the oil applied. For example, after phosphating, applying general anti-rust oil, the neutral salt spray test is only 10 to 20 hours. Applying high-grade anti-rust oil can last for 72 to 96 hours. But its price is 2 to 3 times that of general phosphating oiling.

  

  There are two common types of non-standard fasteners phosphating, zinc phosphating and manganese phosphating. Zinc phosphating has better lubrication performance than manganese phosphating, and manganese phosphating has better corrosion resistance and wear resistance than galvanizing. Its operating temperature can reach 225 degrees to 400 degrees Fahrenheit (107 to 204 degrees Celsius). Especially for the connection of some important parts. Such as the connecting rod bolts and nuts of the engine, cylinder heads, main bearings, flywheel bolts and wheel bolts and nuts. Phosphating high-strength bolts can also avoid hydrogen embrittlement problems, so in the industrial field, bolts above grade 10.9 are generally treated with phosphating surface treatment.

  

  

  3. Oxidation blackening

  

  Blackening + oiling is a very popular coating for industrial fasteners because it is the cheapest and looks good before the oil runs out. Since blackening has almost no anti-rust ability, it will rust quickly after oiling. Even in the presence of oil, the neutral salt spray test can only reach 3 to 5 hours.

  

  4. Electroplating cadmium

  

  Cadmium coating has good corrosion resistance, especially in marine atmospheric environment, its corrosion resistance is better than other surface treatments. The waste liquid treatment cost in the process of electroplating cadmium is high, and its price is about 15~20 times that of electroplating zinc. Therefore, it is not used in general industries and is only used in some specific environments. For example, it is used for non-standard fasteners for oil drilling platforms and HNA aircraft.

Matters Needing Attention in Screw Maintenance

  Screw maintenance is a crucial aspect that often goes overlooked in various industries, including those relying heavily on components from screw factories. Whether sourced from leading names like Jierui screw factories or other reputable screw manufacturers, maintaining screws properly ensures longevity and optimal performance. In this article, we¨ll delve into the essential points to consider when it comes to screw maintenance, emphasizing the importance of quality and specialization.For the current market situation, Non standard hardware factory It has a very advantageous development prospect and an extremely superior ecological environment. https://jieruifasteners.com/

  

  First and foremost, understanding the type of screws you are dealing with is paramount. Special screws, designed for specific applications, often have unique maintenance requirements compared to standard screws. Recognizing these differences can help prevent misuse and potential damage. When sourcing screws from reputable screw manufacturers, ensure you obtain detailed maintenance guidelines to extend the lifespan of your components.

 

  

  One of the critical aspects of screw maintenance is regular inspection. Screws, especially those used in high-stress environments, can experience wear and tear over time. Regular inspections help identify signs of corrosion, wear, or damage early, allowing for timely intervention. This practice is particularly important for screws supplied by Jierui screw factories, known for their high-quality, precision-engineered screws. Regular checks can help maintain the integrity of these specialized components.

  

  Lubrication is another essential maintenance step. Proper lubrication reduces friction and wear, ensuring that screws operate smoothly and efficiently. It is crucial to use the appropriate type of lubricant for the specific screws and their applications. Over-lubrication or using the wrong type of lubricant can lead to issues such as dirt accumulation or corrosion, particularly in screws exposed to harsh environments. Consulting with screw factories or manufacturers can provide insights into the best lubrication practices for their products.

  

  Cleaning screws regularly is vital to their maintenance. Dirt, debris, and other contaminants can affect the performance and longevity of screws. Using suitable cleaning agents and techniques ensures that the screws remain free from substances that could cause corrosion or mechanical failure. For special screws with intricate designs, it may be necessary to use specific cleaning tools to reach all the crevices and maintain optimal functionality.

  

  Proper storage of screws is often overlooked but plays a significant role in their maintenance. Storing screws in a dry, controlled environment prevents exposure to moisture, which can lead to rust and corrosion. Screw manufacturers often provide guidelines on the ideal storage conditions for their products. Adhering to these recommendations is especially important for special screws with precise specifications, ensuring they remain in optimal condition until use.When dealing with screws from reputable screw factories like Jierui, it¨s essential to follow the manufacturer’s guidelines for installation and maintenance. Incorrect installation can lead to issues such as stripped threads or improper seating, compromising the screw¨s effectiveness and lifespan. Using the correct tools and techniques for installation ensures that the screws are properly fastened and secure.

  

High-Quality Longxiang Silicone Molding Parts Precision and Durability

  When it comes to manufacturing, precision and durability are paramount. Longxiang silicone molding parts stand out as the go-to choice for industries demanding high-quality components. Known for their exceptional performance and longevity, Longxiang¨s silicone molding parts are setting new standards in the market.Actually, it’s not just this reason, silicone overmolding parts Its own advantages are also obvious, and it is normal for the market to perform well. https://lxsiliconeparts.com/

  

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  Why Choose Longxiang Silicone Molding Parts?

  

  1.Superior Material Quality

  

  Longxiang uses top-grade silicone materials that offer excellent resilience and flexibility. These materials are resistant to extreme temperatures, chemicals, and UV radiation, making them ideal for various applications.

  

  2.Advanced Manufacturing Techniques

  

  Longxiang employs cutting-edge manufacturing processes to ensure each part meets stringent quality standards. Advanced molding techniques result in parts with precise dimensions and smooth finishes, reducing the need for additional processing.

  

  3.Custom Solutions

  

  Every industry has unique needs, and Longxiang recognizes this by offering customized silicone molding solutions. Whether you require specific shapes, sizes, or material properties, Longxiang¨s team works closely with clients to deliver tailored parts that meet exact specifications.

  

  4.Versatility in Applications

  

  Longxiang silicone molding parts are used in a wide range of industries, including automotive, electronics, medical, and consumer goods. Their versatility makes them suitable for applications such as gaskets, seals, connectors, and protective covers.

  

  5.Durability and Longevity

  

  One of the key advantages of Longxiang silicone molding parts is their durability. They maintain their integrity and performance even under harsh conditions, ensuring long-term reliability and reducing the frequency of replacements.

What Is a Biodegradable T-shirt Bags_

  Biodegradable vest bags are an innovative type of plastic bag crafted from degradable plastic materials. Unlike traditional plastic bags, biodegradable vest bags offer superior degradation performance and a significantly reduced environmental impact.Traditional plastic bags are typically made from synthetic plastics such as polyethylene (PE) or polypropylene (PP). These materials can take hundreds of years to fully degrade, leading to severe environmental pollution. The persistent nature of these plastics means they accumulate in the environment, causing harm to wildlife and ecosystems.Today, people are interested in biodegradable dog poop bags There are also many dependencies, and the expectations for products are getting higher and higher. https://biodegradable-gd.com

  

  1. What Makes Biodegradable Vest Bags Different?

  

  Biodegradable vest bags are made from materials such as starch derivatives or polylactic acid (PLA), which can degrade much more rapidly under natural conditions. This swift degradation process helps to lessen the environmental burden significantly. The production process for biodegradable vest bags is similar to that of traditional vest bags, featuring a hollow structure that makes it easy to load shopping items. These bags are versatile and suitable for various uses, including shopping and food packaging.

  

  

  2. Performance and Environmental Benefits

  

  Biodegradable vest bags perform similarly to traditional vest bags in terms of durability and functionality. However, their environmental benefits are substantial. After use, these bags can be broken down into water, carbon dioxide, and biomass by microorganisms, water, and oxygen in the natural environment. This degradation process happens relatively quickly and does not pollute the soil or water bodies. Moreover, biodegradable vest bags meet both national and international environmental protection standards, aligning with the principles of sustainable development.

  

  3. Production Considerations

  

  While biodegradable vest bags offer many environmental advantages, there are some considerations to keep in mind. The production of these bags can result in relatively high carbon emissions due to the significant amount of energy consumed during the manufacturing process. Additionally, biodegradable vest bags require specific environmental conditions to degrade effectively. Without proper treatment and suitable degradation conditions, they can still have a negative impact on the environment.

  

  

  4. Responsible Use and Disposal

  

  To maximize the environmental benefits of biodegradable vest bags, it is essential to use and dispose of them responsibly. Proper handling and ensuring they are subjected to appropriate degradation conditions are crucial for minimizing their environmental impact.

  

  Conclusion:

  

  Biodegradable vest bags represent a significant advancement in the quest for environmentally friendly packaging solutions. They address the critical issue of plastic pollution by offering a more sustainable alternative to traditional plastic bags. However, to fully leverage their environmental benefits, it is important to use these bags responsibly and ensure they are disposed of under suitable conditions. By doing so, biodegradable vest bags can play a pivotal role in reducing the environmental footprint of plastic waste and promoting sustainable practices.

What Are the Differences between Cold Heading and Cold Extrusion

  Cold heading and cold extrusion are basically deformation processes under the same conditions, but they are different in operation. Cold heading is a forging deformation of smaller workpieces and is often used in the fastener industry. Cold extrusion is an extrusion deformation of larger workpieces and has a wide range of uses.precisely because Non standard hardware factory The rapid development of, so also brought new opportunities to the industry. https://jieruifasteners.com/

  

  1. What is cold extrusion

  

  Cold extrusion is a processing method in which a metal blank is placed in a cold extrusion die cavity and, at room temperature, a punch fixed on the press is used to apply pressure to the blank to cause the metal blank to undergo plastic deformation to produce parts. Obviously, cold extrusion processing relies on the die to control the flow of metal and relies on the large-scale transfer of metal volume to form parts. In terms of extrusion equipment, my country has the ability to design and manufacture extrusion presses of various tonnages. In addition to using general mechanical presses, hydraulic presses, and cold extrusion presses, friction presses and high-speed and high-energy equipment have also been successfully used for cold extrusion production.

  

  At present, cold extrusion technology has been widely used in industrial sectors such as fasteners, machinery, instruments, electrical appliances, light industry, aerospace, shipbuilding, and military industry, and has become one of the indispensable and important processing methods in metal plastic volume forming technology. With the advancement of science and technology and the continuous improvement of product technical requirements in the automobile, motorcycle, household appliances and other industries, cold extrusion production technology has gradually become the development direction of refined production of small and medium-sized forgings.

  

  

  2. What is cold heading

  

  Cold heading is one of the new processes of metal pressure processing with little or no cutting. It is a processing method that uses the plastic deformation of metal under the action of external force, and with the help of a mold, the metal volume is redistributed and transferred to form the required parts or blanks. The cold heading process is most suitable for the production of non standard fasteners such as bolts, screws, nuts, rivets, and pins. The commonly used equipment for cold heading is a dedicated cold heading machine. If the production volume is not too large, it can also be replaced by a crank press or a friction press.

  

  Cold heading technology has high productivity, good product quality, and greatly reduces material consumption, reduces production costs, and improves working conditions. Therefore, it is more and more widely used in mechanical manufacturing, especially in the production of standard fasteners. Among them, the most representative products produced by multi-station cold heading machines are bolts, screws and nuts.

  

  3. Are cold heading and cold extrusion the same thing?

  

  Cold heading and cold extrusion are basically deformation processes under the same conditions, but they are different in operation. Cold heading is a forging deformation of smaller workpieces and is often used in the fastener industry. Cold extrusion, on the other hand, is an extrusion deformation of larger workpieces and is widely used; cold heading is equivalent to a branch of cold extrusion. Simply put, in the process of making bolts, hexagonal head forming is cold heading, and rod diameter reduction is cold extrusion (positive extrusion). Non-cut hexagonal flange bolts (multi-station forming) have both cold heading and cold extrusion. The front shaping of hexagonal nuts is only cold heading, and the hole extrusion in the back process is cold extrusion (positive and negative extrusion).

How to Ensure Quality in Non-Standard Fasteners Supply

  When it comes to the world of fasteners, non-standard options are essential for industries requiring unique solutions. Ensuring the quality of these custom non-standard fasteners is paramount to meet the specific demands of various applications. This article will explore how to guarantee the quality of non-standard fasteners, focusing on the role of suppliers like Jierui Hardware Factory, and the factors that influence the non-standard fasteners price.Without exception, non standard fasteners Our customers are willing to purchase their products, because high quality is the concept of their products. https://jieruifasteners.com/

  

  The Role of Jierui Hardware Factory

  

  Jierui Hardware Factory, as a hypothetical example of a non-standard fasteners supplier, plays a crucial role in the quality assurance process:

  

  Customization Expertise: With a focus on custom non-standard fasteners, Jierui Hardware Factory would have the capability to produce fasteners that meet specific industry standards or client requirements.

  

  Quality Control Systems: Implementing rigorous quality control measures ensures that each batch of non-standard fasteners meets the highest quality benchmarks.

  

  Materials Testing: Jierui would conduct thorough material testing to ensure the fasteners’ durability and resistance to various environmental factors.

  

  Factors Influencing Non-Standard Fasteners Price

  

  While quality is paramount, the price of non-standard fasteners is influenced by several factors:

  

  Material Costs: The choice of material, such as stainless steel, brass, or titanium, can significantly affect the cost.

  

  Complexity of Design: More complex designs requiring intricate machining or specialized tooling will increase the price.

  

  Production Volume: Economies of scale can reduce the cost per unit when ordering larger quantities.

  

  Customization Level: Higher levels of customization can lead to increased costs due to the need for specialized manufacturing processes.

  

  

  Steps to Ensure Quality in Non-Standard Fasteners Supply

  

  Define Specifications Clearly: Clearly outline the required dimensions, materials, tolerances, and any special treatments or coatings.

  

  Choose a Reputable Supplier: Opt for suppliers like Jierui Hardware Factory with a proven track record in producing high-quality custom non-standard fasteners.

  

  Request Samples: Before placing a bulk order, request samples to verify the quality and fit for your specific application.

  

  Understand the Quality Assurance Process: Ensure the supplier has a robust quality assurance process in place, including third-party certifications if applicable.

  

  Negotiate on Price: While considering the non-standard fasteners price, negotiate with the supplier to find a balance between cost and quality that suits your budget.

  

  Regular Audits: Conduct regular audits of the supplier’s production processes to ensure ongoing compliance with quality standards.

  

  Feedback Loop: Establish a feedback loop with the supplier to address any quality issues promptly and effectively.

  

  Ensuring the quality of non-standard fasteners is a critical aspect of any project that requires customized solutions. By working closely with a supplier like Jierui Hardware Factory, understanding the factors that influence pricing, and following a systematic approach to quality assurance, you can ensure that your non-standard fasteners meet the stringent requirements of your applications. Remember, investing in quality not only ensures the longevity and performance of the fasteners but also contributes to the overall success and safety of your projects.

What Is a Swimming Pool Air Source Heat Pump

  The swimming pool heat pump is an air source heat pump designed by the air energy manufacturer specifically for swimming pools. Its working principle is the same as that of ordinary air source heat pumps. The difference between the two is:contemporaneity heat pumps for sale Our competitors have not made large-scale improvements, so we should get ahead of everyone in the project. http://mangoenergyheatpump.com

  Ordinary air source heat pumps are mainly used for domestic hot water heating, while swimming pool air source heat pumps are dedicated to constant temperature heating of swimming pools. The heat exchanger is made of special pure titanium tubes with good corrosion resistance. Because swimming pools need to be cleaned by adding chemicals, ordinary heat pumps will quickly corrode the heat exchanger. In the past, swimming pools liked to use coal/gas/oil, electric boilers and other equipment to provide hot water, but in recent years, with the country’s attention to environmental protection and other issues, coupled with the shortcomings of coal/gas/oil, electric boilers and other equipment themselves, such as unsafe, high pollution and high cost, more and more swimming pools and swimming pools have begun to choose new hot water equipment to provide hot water for swimming pools. Among them, swimming pool air source heat pumps have become the object of constant temperature pursuit of villa swimming pools, swimming pools, and fitness clubs.

  

  What are the advantages of swimming pool air source heat pumps?

  

  1. Safe, environmentally friendly and pollution-free. No coal or oil is consumed, so there is no need to worry about coal prices or fire or explosion safety issues. Moreover, there is no pollutant emission to the environment during use, no environmental pressure, and it meets national environmental protection requirements. There is no need to face annual inspections by boiler-related departments.

  

  2. It is more energy-efficient and saves more money. The heating efficiency of ordinary air-energy heat pumps is generally 400%, which is four times that of ordinary electric water heaters. However, because the swimming pool air-energy heat pump can control the temperature at only 28<C, which is lower than the outlet water temperature of ordinary air-energy heat pumps, the heating efficiency is as high as 520%, which is more energy-efficient.

  

  3. Accurate temperature control and more comfortable. The air-energy swimming pool constant temperature system has a wider temperature operation range (ambient temperature range -25-43<C, water temperature control range 20-55<C), and can automatically adjust the flow rate according to ambient temperature, water temperature and other data to ensure stable and efficient operation of the unit. And it is not affected by natural climate such as wind, light, rain, and snow, and can achieve constant temperature of the swimming pool throughout the year.

High-Quality Longxiang Silicone Molding Parts Precision and Durability

  When it comes to manufacturing, precision and durability are paramount. Longxiang silicone molding parts stand out as the go-to choice for industries demanding high-quality components. Known for their exceptional performance and longevity, Longxiang¨s silicone molding parts are setting new standards in the market.After screening and investigation silicone baby teether It is likely to become a new force driving economic development. https://lxsiliconeparts.com/

  

  longxiang silicone molding parts

  

  Why Choose Longxiang Silicone Molding Parts?

  

  1.Superior Material Quality

  

  Longxiang uses top-grade silicone materials that offer excellent resilience and flexibility. These materials are resistant to extreme temperatures, chemicals, and UV radiation, making them ideal for various applications.

  

  2.Advanced Manufacturing Techniques

  

  Longxiang employs cutting-edge manufacturing processes to ensure each part meets stringent quality standards. Advanced molding techniques result in parts with precise dimensions and smooth finishes, reducing the need for additional processing.

  

  3.Custom Solutions

  

  Every industry has unique needs, and Longxiang recognizes this by offering customized silicone molding solutions. Whether you require specific shapes, sizes, or material properties, Longxiang¨s team works closely with clients to deliver tailored parts that meet exact specifications.

  

  4.Versatility in Applications

  

  Longxiang silicone molding parts are used in a wide range of industries, including automotive, electronics, medical, and consumer goods. Their versatility makes them suitable for applications such as gaskets, seals, connectors, and protective covers.

  

  5.Durability and Longevity

  

  One of the key advantages of Longxiang silicone molding parts is their durability. They maintain their integrity and performance even under harsh conditions, ensuring long-term reliability and reducing the frequency of replacements.

How to Find a Reliable Biodegradable Milk Tea Bag?

  Finding a reliable biodegradable milk tea bag involves considering several factors to ensure the product meets your quality, sustainability, and usability requirements. Here¨s a guide to help you find the best options.Gold and silver are not as good as clear waters and green mountains. This is an environmental protection slogan put forward in recent years. When you order milk tea at home or in the office, you will get a packaging bag. A small packaging bag may not have any impact on the environment, but when people gather together, so many people order milk tea every day. Over time, the pollution caused by this plastic milk tea bag to the environment is still very serious, because ordinary Plastic can exist in nature for hundreds of years. If it is burned, it will also produce dioxins and other pollutants, causing serious damage to the environment.Hope for the future biodegradable dog poop bags It can achieve rapid and stable development and serve social development and people’s needs well. https://biodegradable-gd.com

  

  

  For the sake of environmental protection, the country has strictly restricted the production and sale of disposable plastic products such as plastic shopping bags since January 1, 2021, referred to as the “Plastic Ban”. As a result, supermarkets, restaurants, milk tea shops and other places have replaced plastic shopping bags with biodegradable bags to meet environmental protection requirements.

  

  Among the solutions to replace plastic products, biodegradable materials have attracted everyone’s attention. Because the raw material of biodegradable milk tea bags, polylactic acid PLA, comes from plants such as corn and potatoes, and the source of raw materials is very environmentally friendly and natural. After use, biodegradable milk tea bags can be degraded into carbon dioxide, water and other substances in the landfill in about 180 days. They will not become “white garbage” like plastic bags and pollute the environment. With the implementation of the plastic ban, many milk tea shops have assumed the responsibility of environmental protection and have replaced plastic bags with compostable milk tea bags.

  

  

  Therefore, when purchasing biodegradable products, you must carefully identify them. Here are some simple identification tips:

  

  1. Choose products from large manufacturers, which are more reliable and reduce the risk of buying by mistake.

  

  2. Read the ingredient description. When purchasing biodegradable milk tea bags, we can ask the manufacturer about the ingredients of the bags, which are generally polylactic acid (PLA), polyadipate (PBAT), and starch. Others such as PE+starch are pseudo-degradable. Relevant documents stipulate that degradable materials cannot contain plastic components such as PE, PP, PVC, and PET. Products such as PE+starch and PE+photooxidant are pseudo-degradable and need attention.

  

  To find a reliable compostable milk tea bag, focus on verifying the materials, assessing environmental impact, evaluating quality, and considering brand reputation. By doing thorough research and possibly testing samples, you can ensure you choose a product that meets your needs while contributing to environmental sustainability.We are both victims and beneficiaries of environmental protection. For environmental protection, we can start with small things around us, starting with using one less plastic shopping bag and one less plastic straw.

What Are the Benefits of Cold Heading of Screws

  In the fastener forming process, cold heading (extrusion) technology is a main processing technology, which belongs to the category of metal pressure processing. In production, at room temperature, external force is applied to the metal to form the metal in a predetermined mold. This method is usually called cold heading. In fact, the forming of any fastener is not only achieved by cold heading. In the cold heading process, in addition to upsetting deformation, it is also accompanied by positive and negative extrusion, compound extrusion, punching, rolling and other deformation methods. Therefore, the name of cold heading in production is just a habitual name. To be more precise, it should be called cold heading (extrusion).However, in other words, we should know more about it. non-standard fasteners price The law of development has brought new vitality to the whole industry and revitalized the market. https://jieruifasteners.com/

  

  

  Cold heading (extrusion) has many advantages, and it is suitable for mass production of fasteners. Its advantages can be summarized as follows:

  

  1. High steel utilization rate. Cold heading (extrusion) is a method with little or no cutting. For example, when processing hexagonal bolts and cylindrical socket screws of rods, the steel utilization rate is only 25% to 35% by cutting, while the utilization rate can be as high as 85% to 95% by cold heading (extrusion), which is only some process consumption of the head, tail and hexagonal head edge.

  

  High productivity. Compared with general cutting, the efficiency of cold heading (extrusion) is more than dozens of times higher.

  

  2. Good mechanical properties. The strength of parts processed by cold heading (extrusion) method is much better than that of cutting because the metal fibers are not cut.

  

  3. Suitable for automated production. Fasteners (including some special-shaped parts) suitable for cold heading (extrusion) method are basically symmetrical parts, suitable for production by high-speed automatic cold heading machine, and are also the main method of mass production.

  

  In short, the cold heading (extrusion) method for processing fasteners and special-shaped parts is a processing method with a relatively high comprehensive economic benefit. It is a processing method commonly used in the fastener industry. It is also an advanced processing method that is widely used and developed at home and abroad.

  

  At room temperature, the blank is placed in the mold of an automatic cold heading machine or a press, and pressure is applied to the mold. The relative movement of the upper and lower molds is used to deform the blank in the mold cavity, reduce the height, and increase the cross-section. This pressure processing method is called cold heading for automatic cold heading machines and cold pressing for presses. In actual production, the cold forming process of fasteners is often accompanied by extrusion during the cold heading process. Therefore, the cold heading process of fastener products alone is actually a composite processing method that has both cold heading and extrusion.